Intelligent Automation: Reducing Human Errors in Powder Dosing Processes
With extensive experience in delivery advanced powder dosing systems across industries such as textiles, rubber, tires, masterbatch, food, and cosmetics, Color Service stands at the forefront of intelligent automation.
Leveraging cutting-edge technologies, including automatic bagging, collaborative weighing robots (cobots), automatic bag cutting, and material handling, each step is seamlessly validated through product code scanning and identified bagging.
Intelligent Automation in Color Service’s Target Industries
Color Service offers cutting-edge powder dosing systems that integrate advanced technologies to significantly reduce human errors and enhance efficiency across different industries.
- Textile: Color Service’s dosing systems for dyes and powder additives in textile dyeing and printing ensure precise color matching and recipe repeatability. Our SCC systems can deliver a bucket (drum) of dissolved dyes every 6 minutes, guaranteeing perfect dissolution for all dye types.
- Rubber & Tire: Color Service’s automated weighing systems eliminate manual dosing errors of additives and chemical compounds in tire production. Our small chemical product dosing systems automatically weigh recipes, bag them, and deliver them to the customer’s mixer without human intervention.
- Masterbatch: Color Service provides automatic dosing systems for masterbatch production, ensuring the correct proportions of pigments and additives for consistent and repeatable colours. The system is developed to solve the problems associated with the manual weighing of pigments or additives and is designed with the aim of abandoning traditional production methods that inevitably would not allow obtaining safe, fast and precise dosing.
- Food: Color Service’s systems can be used for the precise dosing of powder ingredients in the food industry, ensuring recipe compliance and batch traceability. Integration with ERP (Enterprise Resource Planning) systems ensures efficient and seamless production processes.
- Cosmetics: Color Service’s automatic dosing systems ensure the accurate weighing and dissolution of pigments used in the cosmetics industry, guaranteeing the consistency and precision of dosing, which is crucial in cosmetic production.
Color Service’s Technologies for Error Reduction
Color Service integrates several advanced technologies into its systems to ensure maximum precision and minimize errors:
- Automatic Bagging: Color Service’s systems automate the bagging process, ensuring the correct quantity of product in each bag and proper labeling for traceability.
- Weighing Cobots: Collaborative robots (cobots) are utilized for the precise weighing of powders, reducing human intervention and increasing accuracy.
- Automatic Bag Cutting: Automated systems efficiently and safely open raw material bags, minimizing the risk of contamination and waste.
- Material Handling: Automated material handling systems transport powders safely and controlled throughout the plant, optimizing workflow.
- Product Code Scanning and Identified Bagging: Each bag is identified with a unique code, scanned for complete product traceability from raw material to finished product.
